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SST Solid State Transformer Research Report

This report systematically reviews the concept, technical architecture, product features, test items, market and product status, and development trends of Solid State Transformers (SST), with a focus on their application value in AI data centers, renewable energy grid integration, ultra-fast charging stations, and smart distribution grids.

Power Density 900-1200kVA/m³
Rated Efficiency 97%-98.5%
Fault Response <10ms
Market Growth CAGR >40%

1. SST Concept and Principles

The Solid State Transformer (SST), also known as the Power Electronic Transformer (PET), is a new type of power conversion device based on power electronics and high-frequency electromagnetic induction. Unlike traditional power-frequency transformers that operate on electromagnetic induction, SSTs achieve voltage transformation and isolation through high-frequency power electronic converters, essentially acting as highly integrated power electronic energy routers.

1.1 What is a Solid State Transformer

SSTs not only realize voltage transformation, but also provide electrical isolation, power factor correction, harmonic suppression, reactive compensation, and fault isolation. They upgrade the passive electromagnetic transmission of traditional transformers to actively controlled electronic energy management.

  • Core Attributes: High-frequency, intelligent, modular, programmable.
  • Energy Path: AC-DC-AC or AC-DC-DC-AC multi-stage conversion.
  • Functional Positioning: Not just a transformer, but a power quality router.
  • Application Value: Suitable for high-dynamic scenarios such as AI data centers, renewable energy integration, and ultra-fast charging stations.

1.2 Working Principle and High-frequency Logic

The core logic of SST is to break the physical size limitation of magnetic components by increasing the operating frequency. When the frequency increases, the core cross-sectional area and number of turns can be significantly reduced at the same magnetic flux density, which is the fundamental reason for the dramatic reduction in size and weight.

When the frequency increases by 100 times, the core area and number of turns can be reduced by two orders of magnitude, the transformer volume can be reduced to 1/10 of a traditional transformer, and the dynamic response can reach the microsecond level.

1.2.1 Basic Electromagnetic Induction Formula

E = 4.44fNBS

Where:
E: Effective value of coil induced emf (V)
f: Power supply frequency (Hz)
N: Number of coil turns
B: Maximum magnetic flux density in the core (T)
S: Effective cross-sectional area of the core (m²)

1.2.2 Three-stage Topology (Mainstream Architecture)

Level Name Function Main Topology Design Target
Stage 1 AC/DC Rectification Power-frequency AC to DC, with power factor correction Three-phase VIENNA rectifier, CHB, MMC Efficiency >99%, THD <5%
Stage 2 DC/DC Isolation Electrical isolation and high-frequency voltage conversion DAB, LLC, CLLC resonant converter Efficiency >98%
Stage 3 DC/AC Inversion Output target frequency AC or direct DC Full-bridge inverter Supports grid/off-grid mode switching
1

Power Semiconductor Devices

Transitioning from traditional silicon IGBT to SiC MOSFET, with GaN devices being tested on the low-voltage side.

  • SiC offers higher voltage resistance, lower on-resistance, and faster switching speed.
  • 10kV systems can use 10kV SiC MOSFET or 3.3kV IGBT in series.
  • Wide bandgap devices are key to improving SST efficiency and power density.
2

High-frequency Magnetic Materials

Abandoning traditional silicon steel, fully adopting nanocrystalline or amorphous alloys for high-frequency, low-loss design.

  • At 25kHz, 0.4T, nanocrystalline strip iron loss can reach 25W/kg.
  • For operating frequency ≥15kHz, 26μm nanocrystalline strip is preferred.
  • For medium/low frequency, 30μm amorphous material can be considered.
3

Insulation and Cooling

High dv/dt and power density make special insulation materials and liquid cooling standard.

  • Commonly use polyimide film, vacuum potting, VPI, etc. for composite insulation.
  • For power density 3-5kW/L, air cooling is usually insufficient.
  • Partial discharge inception voltage drops by about 30% due to high-frequency field concentration.
4

Soft-switching Technology

Zero-voltage switching (ZVS) and zero-current turn-off (ZCS) are key to improving efficiency and reducing losses.

  • The general goal is system efficiency above 98%.
  • At light load, circulating current may be injected to avoid hard switching.
  • Engineering trade-off between efficiency and control complexity.

1.3 Comparison with Traditional Transformers

Dimension Traditional Transformer Solid State Transformer (SST) SST Breakthrough
Core Principle Electromagnetic Induction Power Electronic Switching Active Electronic Control
Operating Frequency 50/60Hz Power Frequency 1kHz-100kHz High Frequency Volume reduced by over 90%
Energy Conversion AC-Magnetic-AC AC-DC-High Frequency AC/DC Multiple output voltage forms
Fault Response 10-15 seconds <10ms Supports microgrid and critical load protection
Harmonic Handling No active suppression Active harmonic elimination THD can be reduced below 3%
Bidirectional Power Flow Usually not supported Supported Adapted for renewables and V2G
Lifespan 30+ years 5-15 years Limited by power electronic device life
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